InverterAI
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The Solution

Physics-Informed Predictive Maintenance for Utility-Scale PV Inverters

InverterAI combines physics-informed machine learning with SCADA data to deliver accurate RUL predictions, reduce O&M costs, and optimize maintenance strategies for solar asset owners.

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Core Capabilities

Advanced features that deliver measurable results across your inverter fleet

PINN-based RUL

Physics-Informed Neural Networks forecast remaining useful life of IGBT modules, capacitors and cooling systems with confidence intervals spanning 1 to 20 years.

1-20 yrs
Forecast Horizon

Coffin-Manson Fatigue Model

Quantifies IGBT thermal cycling fatigue using Coffin-Manson kinetics and rainflow cycle counting to predict solder and bond-wire degradation.

α=4-6
Fatigue Exponent

Arrhenius Capacitor Aging

Models electrolytic capacitor degradation with Arrhenius kinetics — every 10°C rise halves remaining life. Tracks ESR drift and capacitance decay continuously.

10°C → 2×
Aging Acceleration

Virtual Tj Sensing

Estimates IGBT junction temperature without direct sensors using a Foster/Cauer thermal network constrained by physics — the most critical and unmeasurable variable.

Foster/Cauer
Thermal Network

Physics-Aware Risk Scoring

PINN-driven risk score (0-100) with admin override capability, SHAP + Integrated Gradients attribution, and full audit trail per inverter.

0-100
Risk Score

Role-Based Dashboards

Three purpose-built dashboards — Operator (fleet semaphore), Engineer (RUL trends and scenarios), and Auditor (compliance and traceability) — each surfacing the right metrics.

3
Operator / Engineer / Auditor

Business Impact

Tangible benefits that transform your PV inverter asset health management

Cut O&M Cost 35%

Shift from reactive to predictive maintenance, reducing unplanned downtime by up to 70% and cutting total O&M expenditure by 35%.

Extend Inverter Life 20%

Optimize maintenance intervals and operating conditions to maximize the useful life of every inverter in your fleet.

Reduce Downtime 70%

Detect pre-failure signatures weeks in advance — THD anomalies, ESR drift, ΔR_th rise — before they become unplanned outages.

From Reactive to Predictive

Get RCM/CMMS-ready maintenance work orders in real time, tailored to the Operator, Engineer and Auditor roles.

Application Areas

InverterAI adapts to every solar segment and inverter topology

String inverter fleet monitoring
Central inverter health management
Modular hot-swap block optimization
Storage and hybrid inverter lifecycle
Floating PV harsh-environment management
Agri-PV thermal stress monitoring
Repowering decision support
End-of-life forecasting and planning

Ready to Transform Your Inverter O&M?

Schedule a personalized demo to see how InverterAI can reduce your O&M costs and extend inverter life.

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